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Oil-Free Screw Air Compressors in the Food Industry: Applications, Selection Guide, and ISO 8573-1 Certification

Author: Time:2025.12.26

In the food and beverage industry, compressed air is more than a utility—it directly affects product quality, food safety, and regulatory compliance. From raw material handling to packaging, compressed air frequently comes into direct or indirect contact with food products. This makes air purity and contamination control critical.

To meet strict air quality standards and reduce the risk of contamination, food manufacturers increasingly rely on oil free air compressors, especially oil free rotary screw compressors, to deliver reliable and clean compressed air for food-grade applications.


Why Air Purity Is Critical in the Food and Beverage Industry

In food and beverage production, compressed air is widely used in:

  • Food processing applications such as mixing, conveying, and drying
  • Filling, capping, and bottling lines
  • Packaging and labeling systems
  • Instrument air for valves and automation
  • Cleaning and blow-off operations

Any oil contamination in the compressed air system can lead to product spoilage, recalls, equipment fouling, and loss of consumer trust. Ensuring clean air is therefore essential to maintaining high quality standards and protecting brand reputation.


The Risk of Contamination from Oil-Lubricated Compressors

Traditional lubricated air compressors introduce oil into the compression chamber. Even with advanced filtration, trace oil aerosols and vapors can still pass through the system.

Key risks include:

  • Oil contamination of food products or packaging
  • Filter saturation and unpredictable breakthrough
  • Increased maintenance and validation complexity
  • Non-compliance with food-grade compressed air requirements

For food manufacturers, managing contamination is not enough. The goal is to eliminate the risk of contamination at the source, which is why oil-free technology is preferred.


What Is an Oil-Free Rotary Screw Air Compressor?

An oil free rotary screw air compressor produces compressed air without oil in the compression process. Unlike lubricated systems, free rotary screw air compressors prevent oil from entering the air stream entirely.

Oil free compressed air systems deliver:

  • Consistent air purity
  • Stable performance for high volumes
  • Reduced maintenance requirements
  • Improved food safety assurance

These characteristics make rotary screw air compressors with oil-free design ideal for food-grade compressed air applications.


ISO 8573-1 Class 0 Certification Explained

What Does ISO 8573-1 Class 0 Mean?

ISO 8573-1 Class 0 certified compressed air represents the highest level of air purity, especially regarding oil content. It covers:

  • Oil aerosols
  • Liquid oil
  • Oil vapor

Class 0 certification requires independent testing and validation, ensuring that oil content is kept below the strictest defined limits.

Why ISO 8573-1 Matters for Food Grade Compressed Air

Although not always legally mandatory, ISO 8573-1 Class 0 is widely adopted as best practice in the food and beverage industry. It provides a clear benchmark for meeting internal quality requirements, customer audits, and international food safety standards.


Applications of Oil-Free Screw Air Compressors in Food Processing

1. Product Conveying and Handling

Clean, oil-free compressed air prevents contamination during pneumatic conveying of powders and ingredients.

2. Filling and Packaging Lines

Oil free air compressors protect product integrity during direct and indirect contact with food packaging.

3. Blowing, Drying, and Cleaning

Clean air improves hygiene and prevents residue buildup on food contact surfaces.

4. Instrument and Control Air

Stable air quality improves system reliability and reduces downtime in automated food plants.


How to Select the Right Oil-Free Screw Air Compressor for the Food Industry

To select the right compressor solutions, food manufacturers should consider the following steps:

  1. Define required air purity based on food safety and ISO 8573-1 Class 0 standards
  2. Determine pressure and flow demand, especially for high volumes and peak loads
  3. Choose oil free rotary screw technology with proven certifications
  4. Evaluate energy efficiency, including variable speed operation
  5. Design the full compressed air system, including dryers, filters, and monitoring

Proper system design ensures reliable performance while minimizing operating costs.


Energy Efficiency and Operational Benefits

Modern series oil free compressors are designed for optimal energy efficiency, reducing electricity consumption across continuous food processing operations.

Key advantages include:

  • Lower lifecycle energy costs
  • Reduced maintenance and downtime
  • Stable performance for high-volume production
  • Long-term reliability in demanding environments

Energy efficiency not only lowers operating expenses but also supports sustainability goals.


Flexible Oil-Free Compressor Solutions for Food Applications

DREAM Oil-free Screw Air Compressors are certified to ISO 8573-1 standards and engineered to deliver consistent food grade compressed air.

  • DMW Series (7–10 bar): Ideal for medium to high-pressure food processing applications
  • DMWLH Series (2–3 bar): Designed for low-pressure requirements such as conveying, blow-off, and auxiliary air

To meet different budgets and operational needs, both imported and domestically produced compressor hosts are available, allowing customized solutions without compromising air quality or performance.


Oil-Free Screw Air Compressors in the Food Industry


Frequently Asked Questions (FAQs)

Is oil-free compressed air required in the food and beverage industry?

Oil-free compressed air is strongly recommended for food processing applications to reduce contamination risks and protect product quality.


What is the difference between oil-free and lubricated compressors?

Oil-free compressors prevent oil from entering the air stream entirely, while lubricated compressors rely on filtration to remove oil, increasing contamination risk.


Is ISO 8573-1 Class 0 mandatory for food applications?

Class 0 is not always mandatory, but it is widely accepted as best practice for food grade compressed air systems.


Can oil-free rotary screw compressors handle high volumes?

Yes. Modern oil free rotary screw compressors are designed to deliver stable performance for high volumes and continuous operation.


How does oil-free technology improve product quality?

By eliminating oil contamination at the source, oil-free compressed air protects food products, packaging, and processing equipment.


Conclusion

In the food and beverage industry, compressed air quality directly impacts food safety, compliance, and brand reputation. Oil-free screw air compressors provide a reliable solution for delivering clean air, meeting ISO 8573-1 Class 0 standards, and eliminating the risk of oil contamination.

By selecting the right oil-free compressor and designing a well-integrated compressed air system, food manufacturers can ensure consistent air purity, improve energy efficiency, and safeguard product quality across a wide range of food processing applications.